My favorite flannel was a hand-me-down from my older cousin.
It was broken in beautifully. Soft, warm, and full of sentimental value.
It was perfect for chores and opening presents on Christmas morning, but it was one size too big, and the fabric was pilling.
Even if my beloved flannel looked pristine, I never thought of flannels as much of a fashion statement.
But brands have paid attention to the needs of the people.
Flannels have adapted to the modern palate, but what’s the right combination of style, fit, and material?
Let’s sharpen our axe and get to swinging.
My Recommendations
Best Overall: Highland Duds Whistler Long Sleeve
If you’ve ever worn a vintage flannel, you’ll know they’re soft, warm, and annoyingly rigid until they’ve seen some action.
Highland Dud’s Whistler Long Sleeve is made of polyester, viscose, and spandex. The blend has substance—nothing like wispy polyester workout shirts.
Highland Duds designed the length to fall 2-3 inches below the belt. Enough for a secure tuck or relaxed fit when it’s worn over the jeans. Plus, the stretchy blend keeps any accidental untucks from happening.
With stitching along the back panel, the Whistler delivers a fitted look to avoid looking like an ill-fitting gift from grandma you were too afraid to return.
What I Like
- Its length allows the flannel to be worn tucked or untucked.
- Its viscose blend provides insulation and flexibility.
- The tailored fit is modern and flattering.
What I Don’t Like
- I’d like to see more available colors.
What Other Reviewers Say
Reviewers of Highland Duds are in love with their quality, fit, and designs.
Customers say that their shirts compliment the chest and accentuate the arms with enough room for a comfortable fit overall.
The Verdict
I am typically skeptical about trying a flannel that isn’t made of cotton or wool. (Highland Duds also has cotton flannels as well.)
Highland Duds’ fabric allows for an adaptive fit without sacrificing the warmth that every flannel should have.
Combined with a versatile length, Highland Duds’ Whistler Long Sleeve is a flannel fit for the modern lifestyle.
Boasting stretch and durability, combined with a versatile length, Highland Duds’ Whistler Long Sleeve is a flannel for the modern lifestyle. With stitching along the back panel, it delivers a fitted look and the viscose blend material provides insulation and flexibility for a comfortable fit all day.
Best on a Budget: Amazon Essentials Long-Sleeve Flannel Shirt
I can tell when brands are doing too much. It seems like every essentials brand nowadays can spin up a long list of features, gushy mission statements, and suspiciously positive testimonials.
All for a company that makes cotton shirts and denim? The only value proposition I need is a respectable garment at a decent price.
Amazon Essentials’ Long-Sleeve Flannel is just that, but it’d be unfair to call it the bare minimum.
This flannel is for the big and small. Whether that refers to your wallet or stature, the point still stands.
The sizing run might be the broadest I’ve ever seen. Ranging from an XS to a 6XL, no fellow under the sun won’t find a flannel in one of the 44 color options.
Comfort-wise, the 100% pre-brushed cotton is comfortable enough to make me smile back at the friendly Amazon box it arrived in.
As for washing, here it goes: Soap, cold water, done. Maintaining my wool shirts feels like caring for a newborn in comparison.
It’s a great way to work some plaid into your fall fit, but not the best for staving off frostbite.
What I Like
- It’s a soft, 100% cotton flannel for less than $25.
- It comes in sizes ranging from XS to 6XL.
- More colorways (44) than any other flannel on this list.
What I Don’t Like
- I can’t see the material being thick enough for anything more than a fashion statement.
What Other Reviewers Say
For less than $25, you get the quintessential flannel look, 100% cotton fabric, and hassle-free care. There’s no wonder how the Amazon Essentials’ Men’s Long-Sleeve has almost 50k reviews.
Besides the physical qualities like fit and comfort, customers love the giftability of this flannel. With over 44 color options and 16 sizes, it’s easy to find something for just about every guy’s size and taste, as shown by the sheer volume of reviews.
The Verdict
Flannels are a basic but pretty integral part of a man’s fall wardrobe, and the Amazon Essentials Men’s Long-Sleeve Flannel is your wallet’s favorite way of adding a flannel (or two) to your collection.
If you’re incorporating the autumn staple for the first time, it’s the ideal option for testing your layering skills.
Or, if you already own enough flannels to make your closet look like a bagpipe, there’s probably a colorway or two your collection is still missing. I love how this flannel serves up multiple different variants of the same thing—and for a very reasonable price.
Amazon Essentials’ Long-Sleeve Flannel is a solid option for a basic flannel shirt. It's the one to go for if you want multiple colorways---building out a versatile selection of flannels won’t cost a fortune because it has the most color options on this list.
Great Value: Flag & Anthem Madeflex Hero Knit Performance Shirt
When I close my eyes and think about flannels, I see a lumberjack. Axe high above his head, ready to split a log as the snow falls around him.
Not every flannel could thrive in that environment, but Flag & Anthem’s Madeflex Hero Knit sure could.
“Looks like a button-down; feels like a sweatshirt” is the phrase they use to describe their flannel, and for good reason.
The fabric is made of 68% polyester and 32% rayon, and it feels just like the hoodies I wear to keep warm during my chilly winter jogs. It fits the thick flannel stereotype, but it doesn’t look like the “shackets” that every fast fashion brand is peddling these days.
It handles a grueling day of yard work like a pro, but it doesn’t look like construction gear in the office, either. Flag & Anthem designed it with wearability in mind, so the length is measured to look good tucked or untucked.
The fabric wicks moisture and provides all the stretchiness you’d expect from a poly blend. If you’re an apartment dweller with no leaves to rake, it’ll hold up to any nervous perspiration that might occur while you present last quarter’s sales.
What I Like
- Thick fabric warm enough to be worn as a base layer.
- It has a versatile length that looks good, both tucked and untucked.
- Moisture-wicking, flexible fabric provides all-day comfort.
What I Don’t Like
- I like the sweatshirt-like feel of the shirt, but it might be too robust for those who prefer the weight of a typical button-up.
What Other Reviewers Say
Customers rave about how good this flannel fits, thanks to the adaptive stretch. Those with larger frames added that it helps achieve a more fitted look despite the standard fit of the shirt.
The Madeflex Hero Knit’s fabric also gets plenty of callouts. Reviewers say the heavier weight of the flannel is warm enough to be worn by itself on cold fall days.
The Verdict
Flag & Anthem found a happy medium between a snuggly top and capable workwear with the Madflex Plaid Hero Knit.
Stretchy, moisture-wicking, and infinitely styleable thanks to its untuckable length, it’s an all-around great flannel that does exactly what you need it to do. It’s not too heavy and is absorbent enough to be worn as a base layer—or you could simply do what I do and throw it on over a tee instead of a light jacket.
The added stretch of the Madeflex Plaid Hero Knit Flannel delivered by a blend of polyester, viscose, and spandex makes this shirt easy to move in. While I’m usually reaching for a flannel because it’s soft, thick, warm, and durable (not stretchy or performance-oriented) I still think this flannel is a winner due to just that.
Most Sustainable: Outerknown Blanket Shirt
Every company makes claims about the (allegedly shrinking) environmental impact of their business these days, but I’m rarely convinced.
Outerknown, however, strive to back up their claims,
Between their responsible fiber selection, B-Corp-certified suppliers, and in-house resell program, Outerknown doesn’t just slap a recycling symbol on their tags and call it a day.
If you own outdoor gear made of natural fibers, you’ll be familiar with the durable textures made to withstand inclement weather. While the exterior can take a beating, the inside is soft enough for lasting comfort.
Get this: the Outerknow Blanket Shirt’s buttons are made from Tagua palm nuts. Find another brand going above and beyond for Mother Nature like that.
With their comfort and quality, you’re more likely to stumble upon buried treasure before you find Outerknown in a landfill.
What I Like
- 100% cotton fabric transitions easily between the indoors and the trails.
- The fabric’s interior is softer than my movie night blanket.
- Using Tagua palm nut buttons is an inventive sustainability technique I haven’t seen from other brands.
What I Don’t Like
- At over $100, you’ll pay a lot of dough for going green with Outerknown.
What Other Reviewers Say
The Blanket Shirt’s review section looks like a National Geographic photo contest. It seems like every other review has a picture of the reviewer hiking mountains, strolling the beach, or visiting a historic landmark.
That’s enough to assume that the Blanket Shirt is cozy enough for activities other than Netflix marathons.
The Verdict
For an undeniably soft flannel that’s built to keep you comfortable in the great outdoors, it’ll cost you a Benjamin and a few other presidents.
All things considered, it isn’t so bad when I know my flannel, and I will share many future adventures, and the fact that Outerknown is a certified B-Corporation takes a lot of the sting out of the price, too.
Most Durable: Carhartt Loose Fit Heavyweight Flannel Long Sleeve Plaid Shirt
Carhartt’s Loose Fit Heavyweight Flannel brings the grit they’re known for in a flanneled paint job.
They pulled out all the stops when they released the Loose Fit Heavyweight Flannel. Their version is made of 8.25 oz, 100% ringspun cotton that’s undeniably sturdy.
The hefty fabric is assembled with triple-stitch seams for even more strength. Considering how capable this flannel is, I’d wear it every day if I didn’t feel like I was meant to be in the trenches.
How can I rightfully sport such a hearty shirt when I sit at a desk all day?
What can I say? I love the weighted embrace of heavyweight cotton.
What I Like
- The ample weight of the 8.25 oz cotton fabric feels noticeably resilient.
- Triple-stitched seams make it an obvious choice for demanding labor.
- Big and tall sizing allows men of all statures to benefit from Carhartt’s uncontested durability.
What I Don’t Like
- I prefer apparel without branding, and almost all Carhartt’s apparel bears a logo patch.
What Other Reviewers Say
With over 1.2k reviews at the time of writing, the Loose Fit Heavyweight Flannel has a 4.7 out of 5 star rating.
Buyers appreciate the inclusive sizing from Carhartt. Many of them bought the shirt as a gift, and whether the recipients were heavier or vertically blessed, the generous fit suited them nicely.
The Verdict
Carhartt’s apparel is rock-solid, similar to its reputation as a premier workwear brand.
If your criteria lean toward functional, Carhartt’s Loose Fit Heavyweight Flannel maxes out durability while maintaining the timeless flannel aesthetic. It’s the shirt to go for if you want toughness without feeling weighed down or constricted, and to still look stylish.
If you think spending $100 can fetch you a tougher shirt from a different brand, you’ll have better odds spending that money on scratch-offs. Who else is reinforcing their shirts with triple-stitched seams?
Best Lightweight: Bonobos Everyday Lightweight Flannel Shirt
The Everyday Lightweight Flannel Shirt from Bonobos retains the flannel’s identity without giving every colorway the Irish kilt treatment.
The airy fabric is made of 98% cotton and 2% elastane, so it maintains the soft texture of cotton with a touch of stretch. A Bonobos flannel transitions easily between fall and spring, whereas heavier flannels bring too much heat.
Following Bonobos’ male-centric design philosophy, the Everyday Lightweight Flannel comes in a slim and standard fit.
The length is similar to most casual shirts. If you’re a taller gentleman, the flannel might be too short for a steady tuck. Regardless of height, the shirt excels in business-casual settings.
What I Like
- The Everyday Lightweight Flannel Shirt comes in the usual flannel prints, but you can also snag a neutral colorway if you want something basic.
- Bonobos offers slim and standard fits for their shirts.
- The lightweight fabric is breezy enough for warm fall days and spring.
What I Don’t Like
- I prefer double button-over pockets, and Bonobos’ flannel only has a single stitched pocket.
What Other Reviewers Say
This shirt is clearly well-loved. In fact, 122 happy reviewers bestow the Everyday Lightweight Flannel Shirt a 4.4 out of 5 star rating. That’s fashion speak for “a resounding applause.”
Bonobos props up their flannel on its wearability, and customers notice. Reviewers mentioning the flannel’s ability to thrive in warmer weather are plentiful, and the laid-back color options get their own acclaim.
The Verdict
If your idea of a perfect flannel includes lightweight, a solid color, or an optional slim fit, I’d like you to meet Bonobos. I love the smooth, breathable fabric, and the timeless look, and the reasonable price is a nice bonus too. This is one of my preferred shirts for layering in fall and spring—it’s not too warm, and not too chilly.
With airy fabric made from 98% cotton and 2% elastane, the Bonobos Stretch Flannel has the soft texture of cotton with a touch of flexibility. With a light weight and an optional slim fit (not to mention a look that transitions easily between fall and spring), the Bonobos is definitely worth a second look.
Key Things to Consider When Choosing a Flannel Shirt
We don’t want to complicate things, but it’s never a bad idea to consider a few things before picking up your next flannel.
Where do you live, and how cold does it get? Flannel was popularized by laborers working in colder climates thanks to its insulation and durability.
If your area only receives one to two months of cooler temperatures, you’re better off choosing a lightweight flannel like the Bonobos Stretch Lightweight Flannel, unless you enjoy panting like a dog.
Or, if where you live is fairly temperate and you want a quality all-rounder of a flannel to wear with various looks, you’d be better opting for something with some stretch and a classic cut, like the Highland Duds Whistler.
I’ve tried to recommend various fit options here for a relatively basic shirt. A standard fit flannel layers perfectly with a hoodie, but it might look boxy worn by itself. Slim-fitting flannels align better with professional fashion norms.
So ask yourself, what makes sense for your lifestyle?
Conclusion
Contemplating the right flannel can have you seeing the forest for the trees. This guide will make finding the right fabric, fit, and feature profile easier than buttoning your new flannel.
If you’re looking for an easy choice that works well for most bodies, events, and climates, I recommend Highland Duds’ Whistler Long Sleeve for its unique fabric and versatile fit.
Boasting stretch and durability, combined with a versatile length, Highland Duds’ Whistler Long Sleeve is a flannel for the modern lifestyle. With stitching along the back panel, it delivers a fitted look and the viscose blend material provides insulation and flexibility for a comfortable fit all day.
FAQs
What is the best material for a flannel shirt?
The best material is relative to the user, but cotton flannels didn’t become the standard randomly. A 100% cotton flannel, like Carhartt’s Loose Fit Heavyweight Flannel, is less likely to irritate sensitive skin. The all-natural fiber can be woven into different weights, so brands can make a flannel warmer or lighter using the same material. Above all, cotton breaks in over time, allowing it to soften with age.
How can you tell if a flannel is good quality?
As with all shirts, a quick peek at the buttons, stitching, and fabric will indicate how much care was put into its creation. Thick fabric is another quality indicator. Thin material thrives in warmer temperatures, but don’t expect it to hold up for long if it feels like fragile tissue paper.
Are flannel shirts still in style?
Flannels have become somewhat of a uniform during fall and winter. The plaid print is a vehicle to play with seasonal colors in your outfits, and a solid-colored flannel maintains the undying style of a button-up, only warmer. Flannels are still very much in style.
How should you wash a flannel shirt?
The best practice is to always refer to the garment’s wash tag. Depending on how they’re dyed, cotton flannels should be washed in cold water with similar colors. 100% cotton can go in the dryer, but wool and synthetic blends are best hang-dried.
